- The non-extrusion time (dead cycle) is shorter, the non-extrusion time is reduced by about 15%, enhancing production efficiency.
- The short-stroke extrusion press can increase the billet length by 20%-80%, or even double it for greater production capacity.
- The billet laterally feeding mechanism is controlled by servo motor, which makes the entire billet loading process time shorter, and the positioning is more accurate and stable.
- The pre-stressed frame (tie rods) structure can eliminate the instability of extrusion caused by stress changes during the breakthrough and extrusion process of the press.
- The tie rods and main cylinder is shorter, reduce the idle stroke time and boost production efficiency.
- The container is heated by sticking-directly type heating tube, with shorter heating time, lower energy consumption, and easier maintenance.
- Minimizes hydraulic oil usage, lowering costs and promoting environmentally friendly aluminum profile production.
Hydraulic Oil Tank
The tank is divided into multiple compartments to reduce hydraulic oil vortex impact, eliminate bubbles, and prevent bubbles from entering the pump system, which could result in power loss.
Hydraulic Cylinder
Manufactured Hengli Pneumatic, the cylinder is made from alloy-enhanced materials for improved strength and precision. Its integrated one-piece design ensures no oil leakage.
Hydraulic Oil Tube
Uses Parker non-welded oil tubes from the United States, ensuring a small contact area during installation and no oil leakage
Tapered flange connections enhance sealing as pressure increases
Standardized length and angle for interchangeability and universality
Prevents the generation of welding debris and oxidation layers, protecting the oil circuit from contamination
Hydraulic Pump
Features the A4V industrial series from German manufacturer Rexroth, ensuring high-quality performance and reliability.
Direct Heating of Extrusion Press Container
Utilizes a controlled heating system with temperature gradients from low-to-high for uniform heating, avoiding cracking caused by direct heating.
Motor
Powered by Italian FEISHI motors for stability, strong performance, low noise, and energy efficiency.
Control System
Equipped with Siemens control systems, offering high stability and minimal maintenance. It avoids common failures associated with proximity switches in hydraulic systems.
Mobile Extrusion Rod Seat Universal Joint
Allows 360-degree rotation, preventing damage to gears and racks caused by positioning errors.
Butt Shear Unit
Uses Siemens systems for precise control of linear deceleration, ensuring the shear blade and butt shear unit quickly reach position with flexible contact, preventing damage.
Piston
Designed based on stress analysis, the piston features varying wall thicknesses and a bullet-shaped topology, effectively protecting it from impact and cracking.
Servo-Controlled Extrusion Scrap Detection
Siemens systems accurately control the servo encoder to detect the presence of extrusion scraps. In the absence of scraps, it prevents damage to the extrusion rod caused by improper extrusion.
Servo Manipulator
Siemens systems provide precise control for accurate positioning and easy adjustments, significantly reducing the manipulator's in-and-out time.
Noise Control
Hydraulic pump noise is controlled to ensure operating noise levels are maintained at approximately 86 decibels per device.
Servo Electronic Scale
Provides precise positioning, ensuring quick movement and stable hydraulic oil flow.
